You are right - the pins are flattened. The dimension of a pin along the pin row is 0.5mm, whereas the pins are 0.3mm thick when seen perpendicular to that row.
How do you know? Are you measuring a sample? Strange that I cannot easily find lead width and thickness on the datasheet. Dimension dementia. I would think that requiring oval holes would be a disadvantage because it would tend to increase the pcb fab cost.
Well, I just calculated square root of sum of the squares. of the X and Y dimensions. That comes out to 0.583 mm. So if there is zero tolerance on all of the dimensions, it might fit OK. But my experience is that it is good to have some extra clearance in hole diameters. I would be inclined to try 0.8 mm. What is the thinking of others on this forum? I cannot get over the idea that the DS does not dimension the leads.
That added clearance also helps accommodate tolerance in the lead location.
I measured again and found the thinner side being 0.25-ish when pressed hard with the meter. The wider side is very close at 0.5 with all pins - plus or minus a few hundredths.
Those things seem rather expensive but make up for it by being out of stock. Did you consider using BAW56 or BAV70 or BAV99? Those are cheaper, more available, and have multiple manufacturers.
I never bought diodes more expensive up to now, but I have a very dense PCB where I can profit from the reduced traces. Even the DIP form factor is helping, as I can add another “layer” on top of the regular copper to bridge a bus. I could do with a 16-diode variant, but since the pole ends at 14, I decided to take two 8-diode ones.
I can understand concern about density, but I would be worried about the fact that the entire series is out of stock, and even the quantities on order are low (such as 1000). Many of the Mouser quantities on the BAV-BAW series are over 1000 or 10,000. Such quantities give confidence of availability. With 0.1" lead spacing, those TT assemblies are not so tiny. How does it lay out compared to a bunch of SOT523s (for example) with two diodes per package? I don’t like to use those smaller packages such as SOT523 but I would do so if space were a problem. Normally I prefer SOT23.
Yeah, I would be worried too if this was a commercial project. But it is just for the fun of it for my own use, so the 32 items I needed were easily collected
My older eyes and hands do not like SMD too much, so the DIP comes again as a benefit. I have a couple of SOIC24W chips to solder plus a handful of capacitors in 1206, so that seemed to be enough to torture me
I even have the 1N4148 in stock (SO123), but besides requiring a lot more soldering, these will require two pads each. That would give me another headache for my crammed PCB.
Do you mean SOD123?
BTW I much prefer SOD80 (mini-melf) over SOD123 for hand assembly. The SOD123 is happy to lay on its side or upside down; no such problem with the mini-melf. I can probably mount and solder 5 mini melfs in the time required for one SOD123.