It would take me far-less time to completely make a new 48pin model compared to typing the following. But, It’s your turn and challenge…
First:
FreeCAD v18 has many, many bugs and incomplete code, thus many features do not work. Upgrade to a pre-release v19.
Second:
For a newbie, it would be quicker, easier and more educational to start from scratch.
Third:
• Use the Part-Design Workbench! Compound the final model (in Part workbench) and export using StepUp workbench
• There are many ways to model - my model was quickly done and not laid out/organized for un-experienced user to easily see what’s going on and tweak.
• Feature/Items build-on/link to other/previous one’s and datums and can break. Thus, needing re-association/mapping.
• Always delete Fillets and Chamfers - they are the cancer of FreeCAD’s health! Always save them for last steps in modeling.
Therefore, if tweaking the model, it would be easier to:
• Save a copy of the File and tweak the copy.
• Edit the new copied file and Delete the final compounded model (done for stepup exporting) and ALL the features to get a clean tree showing only Sketches. Can keep datum-plane/copy
• Rename the sketches (what to name some of them are obvious, such as Housing, Pin-Holes, Blade-Pockets…etc).
There may be some that go haywire and will need redoing (example shows one with “???”).
• Part-Design has a Sketch Validation tool that will help identify/fix/delete bad items.
• Exit the file and re-open if trouble (open source software!!)
• Once getting a clean Feature Tree, you can Rename the sketches as desired. Can turn On/Off sketch visibility as desired.
You’ll see current placements and some may now be missing attachment/mapping. As you change the sketch dimensions, some may need re-mapping to features they were previously attached to. Consider using Datum-Planes and re-map to them (a good learning experience) (Datums are a great way to avoid problems but can be confusing to learn but, once done, they are an excellent way to make a model portable and tweak-able)
This can be confusing and a pain (esp for newbies). Hence, quicker and easier to start from scratch… your choice… (hint, hint…)
You may need to Add a Body to the Part-Tree and Move or drag/put the sketches into the new Body… (it seems every pre-release version changes something so, never fully consistent… just like Kicad!!!).
Check/compare the sketch Dimensions I used (I did Not use the Data sheet, I measured the 40pin hardware, it’s close enough for my needs but, with spec in hand, you can dial-in dim’s)
Start Padding/Cutting… to get final model.
Create a Compound (in Part workbench, not Part-Design).
Use StepUp to export the Compound then, use it in Kicad’s footprint tool.